Excellent stamped lead frames supplier: We have 45 professional mold technicians and 5 mold design engineers.The company’s minimum punching distance is 0.2MM.the mold parts processing accuracy to 0.005MM, and the overall assembly accuracy to 0.01MM.Our R&D team has more than 10 years of experience in the precision stamping parts industry and can provide one-stop services from product evaluation to mold design, manufacturing, assembly, mold trial, and production. After the mold assembly is completed, professional mold technicians will be arranged to conduct mold trials. Advanced quality testing equipment will be used to test the dimensional accuracy, surface quality, internal structure of the first product, and may also conduct mechanical properties, functional testing, salt testing. Advanced Equipment – DOBBY NXT stamping equipment mainly adopts a toggle design, which can automatically adjust the equipment parameters to meet different stamping needs. This equipment is mainly used to manufacture precision hardware, electronic components, auto parts and other products that require high-precision processing. 40T-60T punching machines are mainly used in the metal stamping forming process and can meet the needs of various industries for high-precision and high-efficiency metal stamping parts. Its equipment, especially the SDS series servo punch machines, combines traditional mechanical punch machines with digital servo control systems, which can handle various stamping processes in an intelligent, composite, and green way to meet the needs of difficult-to-process forming materials. See additional information at https://www.dgmetalstamping.com/lead-frames.
These equipments adopt computer digital control technology, which can adapt to various metal stamping processing processes, are easy to operate, and have the characteristics of high speed and high accuracy. Mainly used for processing various metal materials on metal stamping production lines. The automatic setting device can ensure that the mold operation is always stable and high-speed, and assists in some tasks on the processing line that require high-speed switching; The stroke is adjustable, the maximum stamping speed of our equipment is 1200/min, and it can be adjusted independently according to the production cycle required by the product.
When designing threads, consider the depth and pitch carefully. Deep threads may require specialized tooling, while very fine threads can be challenging to machine accurately. Consulting threading standards and working closely with your machinist can ensure optimal results. Tooling Considerations In CNC Machining – Choosing the right tools and understanding their impact on the machining process is vital for achieving precision and efficiency in CNC machining. Here are key factors to consider when selecting and maintaining tools for optimal performance. Tool Selection – The choice of tools significantly impacts the CNC machining process. End mills, drills, taps, and other cutting tools come in various shapes and sizes, each suited for specific tasks. Selecting the right tool for the material and design is crucial for achieving the desired finish and accuracy.
Iterating designs based on test results can lead to optimal performance and reliability. Continuous testing and refinement ensure that your parts meet the highest standards and are ready for real-world applications. Cost-Effective CNC Machining Design Practices – Implementing cost-effective design practices in CNC machining can significantly reduce production expenses and improve overall efficiency. These strategies will help you optimize your designs without compromising on quality. See extra info on https://www.dgmetalstamping.com/.
After we receive the customer’s drawings, professional engineers will conduct DFM analysis of the product. Design feasibility analysis: Evaluate the feasibility of the mold design, including mold materials, structure and processing technology. By analyzing whether the mold design meets the existing technical conditions and process capabilities, determine its feasibility and provide suggestions for improvement. Manufacturability analysis: Conduct multi-dimensional analysis on the drawings provided by customers to provide customers with a variety of achievable, cost-reducing and efficiency-increasing stamping solutions while ensuring the functional structure of the product.
CNC machining is a cornerstone of modern manufacturing, known for its precision and versatility. Whether you’re crafting intricate aerospace components or robust automotive parts, the design phase is critical. Getting it right can mean the difference between a smooth, efficient production run and costly, time-consuming errors. In this guide, we’ll explore essential tips and best practices for designing parts specifically for CNC machining. From selecting the right materials and understanding tolerances to optimizing tooling and prototyping, we’ll cover all aspects to help you create high-quality, cost-effective CNC machined parts.
Our metal stamping production is from a wide spectrum of materials, which include cold-rolled steel, stainless steel, brass, aluminum, copper, iron etc., We manufacture high-quality parts and components for the agricultural, alternative energy, home appliance, automotive, engine components, heavy equipment, furniture, material handling, power transmission and railroad industries. We work with materials that range in thickness from 0.1mm up to 5.0mm , and die configurations that range from the simple to complex in design nature. These factors guide us to determine which punch press will be used for production from our numerous options. Press capacities range from 25-ton to 220-ton stamping machines. Single stamping terminal monthly maximum capacity is 30 million pieces, shrapnel is 5 million pieces. At present, the utilization rate of equipment stamping equipment is 60%.
